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Explosion-Proof & Intrinsically Safe Level Solutions for Hazardous Industries

Explosion-Proof & Intrinsically Safe Level Solutions for Hazardous Industries

Mar 4, 2025
In hazardous environments where flammable gases, combustible dust, and extreme operating conditions are present, safety and reliability are critical. Explosion-proof (EP) sensors and intrinsically safe (IS) systems play a crucial role in protecting people, equipment, and processes across industries such as oil & gas, chemicals, mining, wastewater, agriculture, and hydrogen fuel systems.

For decades, Gems Sensors has been a trusted partner, providing FM-approved EP level sensors, Suresite® Visual Liquid Level Indicators with transmitter and switch modules, and intrinsically safe system solutions using Gems Safe-Pak® relays, Zener barriers, and Warrick IS Controls. These solutions ensure compliance, operational efficiency, and safety in hazardous applications, including fuel storage, chemical processing, lubrication systems, wastewater treatment, and more.
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Industry Applications: Gems 
Level Products in Hazardous Environments

Oil & Gas Industry
  • Fuel Storage & Transfer – LS-700 & LS-800 and Suresite® Visual Liquid Level Indicators provide reliable level detection in crude oil and refined fuel tanks.
  • Compressor & Pump Systems – LS-700 & LS-800 protect critical lubrication systems from disruptions.
Chemical & Petrochemical Processing
  • Solvent & Chemical Storage – LS-52100 & XT-800 and Suresite® Indicators monitor liquid levels in volatile chemical tanks.
  • Cooling & Heat Exchanger Systems – LS-700 & LS-800 prevent overheating by ensuring proper coolant level.
  • Reactor Level Monitoring – XM/XT-36490 & LS-2050 and Suresite® Indicators provide accurate readings in high-temperature reaction vessels.
Mining & Aggregates
  • Fuel & Hydraulic Fluid Monitoring – LS-700 & LS-800 ensure proper levels in mining equipment.
  • Dust Suppression & Water Systems – ELS-1150XP & LS-52100 monitor water level for dust control operations.
  • Conveyor Lubrication Systems – LS-700 & LS-800 maintain proper oil level to prevent equipment failures.
Wastewater Treatment
  • Chemical Dosing & pH Control – LS-2050 & ELS-1150XP regulate chemical levels in treatment processes.
  • Sludge & Water Separation – XM/XT-800 & XM/XT-36490 ensure effective phase separation in clarifiers.
  • Pumping Stations & Lift Stations – Series M with Warrick 47 Series protects pumps from dry-run conditions by rendering the application intrinsically safe.
Agriculture & Grain Handling
  • Fertilizer & Pesticide Storage – LS-800 & LS-52100 monitor tank levels to prevent overflows.
  • Grain Silos & Dust Collection – Standard sensors rendered IS with Warrick 27 Series and Safe-Pak® relays prevent ignition risks in dust-heavy environments.
Hydrogen Fuel Systems
  • Cryogenic & High-Pressure Storage – XM/XT-800 & XM/XT-36490 and Suresite® Indicators provide reliable level control for hydrogen tanks.
  • Fuel Cell Cooling Level Monitoring – LS-700 & LS-2050 protect cooling systems in hydrogen fuel applications.